2008-01-0085
Model-Based Design for Hybrid Electric Vehicle Systems
Saurabh Mahapatra, Tom Egel, Raahul Hassan, Rohit Shenoy, Michael Carone
Copyright © 2008 The MathWorks, Inc.
ABSTRACT
In this paper, we show how Model-Based Design can be applied in the development of a hybrid electric vehicle system. The paper explains how Model-Based Design begins with defining the design requirements that can be traced throughout the development process. This leads to the development of component models of the physical system, such as the power distribution system and mechanical driveline. We also show the development of an energy management strategy for several modes of operation including the full electric, hybrid, and combustion engine modes. Finally, we show how an integrated environment facilitates the combination of various subsystems and enables engineers to verify that overall performance meets the desired requirements.
1. INTRODUCTION
In recent years, research in hybrid electric vehicle (HEV) development has focused on various aspects of design, such as component architecture, engine efficiency, reduced fuel emissions, materials for lighter components, power electronics, efficient motors, and high-power density batteries. Increasing fuel economy and minimizing the harmful effects of the automobile on the environment have been the primary motivations driving innovation in these areas.
Governmental regulation around the world has become more stringent, requiring lower emissions for automobiles (particularly U.S. EPA Tier 2 Bin 5, followed by Euro 5). Engineers now must create designs that meet those requirements without incurring significant increases in cost. According to the 2007 SAE’s DuPont Engineering survey, automotive engineers feel that cost reduction and fuel efficiency pressures dominate their work life [1] and will continue to play an important role in their future development work.
In this paper, we explore key aspects of hybrid electric vehicle design and outline how Model-Based Design can offer an efficient solution to some of the key issues. Due to the limited scope of the paper, we do not expect to solve the problem in totality or offer an optimal design solution. Instead, we offer examples that will illustrate
The MathWorks, Inc.
the potential benefits of using Model-Based Design in the engineering workflow. Traditionally, Model-Based Design has been used primarily for controller development. One of the goals of this paper is to show how Model-Based Design can be used throughout the entire system design process.
In section 2, we offer a short primer on HEVs and the various aspects of the design. Section 3 is devoted to Model-Based Design and the applicability of the approach to HEV development. Sections 4, 5, and 6 will focus on examples of using Model-Based Design in a typical HEV design.
2. HYBRID ELECTRIC VEHICLE DESIGN
CONCEPT
A block diagram of one possible hybrid electric vehicle architecture is shown in Figure 1. The arrows represent possible power flows. Designs can also include a generator that is placed between the power splitter and the battery allowing excess energy to flow back into the

battery.
Figure 1: The main components of a hybrid electric vehicle.
Conceptually, the hybrid electric vehicle has characteristics of both the electric vehicle and the ICE (Internal Combustion Engine) vehicle. At low speeds, it operates as an electric vehicle with the battery supplying the drive power. At higher speeds, the engine and the battery work together to meet the drive power demand. The sharing and the distribution of power between these
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